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IC Packaging and Testing

IC packaging and testing are key stages after the chip has completed wafer manufacturing. The purpose of packaging is not only to protect the chip but also to connect the chip to the system circuit board and complete the heat dissipation path design with stable electrical and mechanical strength through techniques such as redistribution layer (RDL), wire bonding or bump bonding, and underfill. As the integration and bandwidth requirements of chips increase, packaging is no longer a simple structural operation but a critical link that directly affects signal integrity, thermal management, reliability, and system performance. In actual processes, factors such as the properties of packaging materials, RDL and bump structures, differences in thermal expansion between layers, and soldering and reflow conditions can cause interface weakening, cracks, metal voids, or electrical shifts. These issues may arise at different stages during the early packaging, system assembly, and lifespan, thus requiring structural analysis and stress assessment to establish traceable judgment criteria. MA-tek assists packaging and testing manufacturers in the processes of sample introduction, mass production scaling, packaging conversion, and customer complaint response by providing cross-sectional structure verification, packaging interface integrity analysis, post-packaging electrical change determination, and reliability lifespan assessment. Through high-resolution profile measurement and non-destructive testing, abnormal locations and formation mechanisms can be confirmed; through reliability testing, the stability of packaging components under temperature cycling, humidity loading, and mechanical stress conditions can be predicted.

Applicable service items
Analysis Items 說明 MA-tek provides technology
Appearance and Size Measurement Check the product appearance for defects, and measure critical dimensions, line width, and surface morphology to confirm process and structural consistency. optical profilometer, optical microscope (OM), scanning electron microscope (SEM)
Wire frame status analysis Evaluate whether the lead frame has deformation, cracks, displacement, or internal structural abnormalities to ensure packaging quality and reliability. X-ray, Scanning Electron Microscope (SEM)
Defect Localization For components with electrical anomalies or intermittent failures, accurately locate the defect occurrence position to narrow down the scope of subsequent analysis. EMMI, OBIRCH
Failure Analysis Analyze material composition, element distribution, and chemical state, used for foreign object identification, contamination tracing, and interface analysis. SEM/EDS, TEM/EDS, FE-AES, XPS, SIMS
Electrostatic Discharge Testing (ESD) Verify the component's resistance to electrostatic discharge to ensure that the product meets the reliability requirements for mass production and application environments. HBM, MM, CDM, Latch-up
Analysis Case Sharing
 
 
Frequently Asked Questions
Q1. Why does the electrical property of the chip after packaging differ from that before packaging?
A. Thermal load, interface adhesion, and wiring layer stress during the packaging process will affect electrical performance.
Q2. Are there any voids or cracks inside the package, and how can this be confirmed?
Such defects may be hidden inside the package and need to be inspected in a non-destructive manner.
Q3. What could be the reasons for failure occurring after a period of use post-packaging?
A. Related to thermal cycling, material fatigue, or interface weakening.
Q4. How to reduce risks when transferring packaging (changing packaging factory / changing packaging materials)?
A. It is necessary to compare the interface, material properties, and electrical differences before and after packaging.
Q5. Can packaging analysis be performed with a small number of samples?
A. Yes, package cross-section and non-destructive inspection can be performed on a small number of samples.
Sign Up
01.16
2026
This seminar is themed "Silicon Exploration of the Future: The Intelligence Quest of AI × Silicon Photonics," emphasizing how the integration of AI, high-speed computing, silicon photonics, and advanced packaging technology redefines computing efficiency. The concept of "Intelligence Quest" symbolizes the identification and analysis of the best opportunities for future technological development through these key technologies.
For more information: https://www.matek.com/zh-TW/Seminar/detail/all/20250327
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