IC Packaging and Testing
IC packaging and testing are key stages after the chip has completed wafer manufacturing. The purpose of packaging is not only to protect the chip but also to connect the chip to the system circuit board and complete the heat dissipation path design with stable electrical and mechanical strength through techniques such as redistribution layer (RDL), wire bonding or bump bonding, and underfill. As the integration and bandwidth requirements of chips increase, packaging is no longer a simple structural operation but a critical link that directly affects signal integrity, thermal management, reliability, and system performance. In actual processes, factors such as the properties of packaging materials, RDL and bump structures, differences in thermal expansion between layers, and soldering and reflow conditions can cause interface weakening, cracks, metal voids, or electrical shifts. These issues may arise at different stages during the early packaging, system assembly, and lifespan, thus requiring structural analysis and stress assessment to establish traceable judgment criteria. MA-tek assists packaging and testing manufacturers in the processes of sample introduction, mass production scaling, packaging conversion, and customer complaint response by providing cross-sectional structure verification, packaging interface integrity analysis, post-packaging electrical change determination, and reliability lifespan assessment. Through high-resolution profile measurement and non-destructive testing, abnormal locations and formation mechanisms can be confirmed; through reliability testing, the stability of packaging components under temperature cycling, humidity loading, and mechanical stress conditions can be predicted.
| Analysis Items | 說明 | MA-tek provides technology |
|---|---|---|
| Appearance and Size Measurement | Check the product appearance for defects, and measure critical dimensions, line width, and surface morphology to confirm process and structural consistency. | optical profilometer, optical microscope (OM), scanning electron microscope (SEM) |
| Wire frame status analysis | Evaluate whether the lead frame has deformation, cracks, displacement, or internal structural abnormalities to ensure packaging quality and reliability. | X-ray, Scanning Electron Microscope (SEM) |
| Defect Localization | For components with electrical anomalies or intermittent failures, accurately locate the defect occurrence position to narrow down the scope of subsequent analysis. | EMMI, OBIRCH |
| Failure Analysis | Analyze material composition, element distribution, and chemical state, used for foreign object identification, contamination tracing, and interface analysis. | SEM/EDS, TEM/EDS, FE-AES, XPS, SIMS |
| Electrostatic Discharge Testing (ESD) | Verify the component's resistance to electrostatic discharge to ensure that the product meets the reliability requirements for mass production and application environments. | HBM, MM, CDM, Latch-up |