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AI training and high-speed computing have extremely high demands on data processing speed, energy efficiency, and memory bandwidth. Therefore, chips such as GPU, TPU, and NPU commonly adopt high-density advanced packaging, including HBM stacking, Chiplet modular integration, TSV through-silicon vias interconnection, and RDL redistribution architectures.
This type of packaging has characteristics of high frequency, high power, and high thermal load. During system operation, it is accompanied by risks such as uneven thermal delay, package warpage, interface fatigue, and shortened bump joint lifespan. If the internal structure, thermal behavior, and material interaction status of the packaging cannot be grasped in a timely manner, reliability issues are likely to arise during mass production or long-term operation.

MA-tek's core capabilities in the field of AI and high-performance computing are:
Can simultaneously establish the true cross-section of the packaging structure, stress/thermal behavior models, and corresponding failure mechanisms.
Through high-resolution structural reconstruction, packaging thermal behavior analysis, interface material tracking, and lifetime verification, we assist customers in preemptively grasping packaging stability under extreme conditions during the R&D phase, reducing yield loss in later stages, and supporting products entering high power and long-duration computing scenarios.

Service Direction Focus Areas Applicable scenarios MA-tek assistance
Chiplet packaging structure reconstruction TSV, Micro bump, RDL, HBM stacking quality Advanced packaging introduction / Stacking consistency verification 3DX-Ray, C-SAM, FIB-TEM, hierarchical structure reconstruction
Packaging thermal behavior and heat dissipation design assessment thermal resistance distribution, thermal diffusion bottleneck, TIM performance Long-term operations, server/AI training GPU high power scenarios IR thermal imaging, TIM thickness analysis, FEM thermal simulation, thermal degradation assessment
Reliability analysis of high-frequency and high-speed signal paths Conductive interface, interconnection lifespan, stress concentration Long-term computation, server/AI training GPU high power scenarios FIB-TEM, XPS, solder joint fatigue and stress model retrospective
Long-term lifespan and board-level verification of ultra-high power packaging Warping, packaging fatigue, solder joint life degradation HPC / AI Server mass production and certification requirements FIB-TEM, XPS, solder joint fatigue and stress model retrospective
Common Issues
Q1. Why are internal defects in advanced packaging difficult to detect with traditional X-ray inspection?
A. High stacking density and small material contrast differences require higher resolution three-dimensional reconstruction.
Q2. How to identify thermal bottlenecks during high-power operations?
A. It is necessary to simultaneously measure the thermal distribution and analyze the thermal resistance paths of TIM and the internal packaging.
Q3. Why are Chiplet / HBM modules prone to open circuits or warping due to stress?
A. Heterogeneous materials and multilayer stacking will form stress concentration during temperature cycling.
Q4. How is the packaging lifespan evaluated in the AI training environment?
A. It is necessary to simulate high power computing load and test the reliability model at the board level.
Q5. Can a feasibility assessment for packaging be conducted during the R&D phase using a limited number of samples?
A. Yes, we can first conduct localized cross-section and thermal behavior modeling, and then decide whether to expand the verification.

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