FIB circuit repair
FIB utilizes gallium (Ga, atomic number 31) as an ion source, using a negative electric field applied to the extractor to pull gallium atoms from the tip, forming a gallium ion beam. The ion beam is focused through an electric lens, and a series of variable apertures (Automatic Variable Aperture, AVA) can determine the size of the ion beam, which is then focused a second time onto the surface of the sample. Because gallium atoms are located in the middle of the periodic table, the removal effect caused by striking other elemental atoms is significantly greater than that of electrons, allowing for specific pattern processing on the surface of the sample using the ion beam.
General SB-FIB can provide functions such as material cutting, metal deposition, metal etching, and selective etching of oxide layers to meet the needs of circuit repair. With the help of gas-assisted etching systems, it can not only improve the etching selectivity and etching rate of different materials but also directly deposit specific materials. Currently, the auxiliary etching gases for MA-tek's SB-FIB machines can be applied to enhance the etching rates of polymers, metals (Al & Cu), and oxides. The types of auxiliary deposition gases include platinum (Pt), tungsten (W), and tetraethyl orthosilicate (TEOS). If SB-FIB is combined with a field emission scanning electron microscope (i.e., Dual Beam FIB, DB-FIB), real-time cross-sectional observation can be performed.
Circuit repair is an indispensable and increasingly important service in the IC design industry. Rapid turnaround speed and high construction yield are key to solving customers' IC design experimental issues. MA-tek currently has 15 Single Beam FIB (SB-FIB) microscopes available to provide IC circuit repair services, meeting the diverse needs of customers for product failure analysis. Coupled with professional skills and experienced personnel, we provide you with accurate, precise, efficient, and effective rapid analysis services for product failures.
Although FIB was invented around the same time as scanning electron microscopes (SEM) and transmission electron microscopes (TEM) in the 1950s, it was primarily used in research and development until it began to be applied in IC failure analysis in 1993. It is now extensively used in the tech industry for precision cutting of specific defect samples, aiding in SEM and TEM sample preparation, etc., ifWith the gas-assisted etching system, it is more widely applied in the repair of semiconductor integrated circuit lines, saving a large amount of product debugging time and shortening the time to change photomasks.
MA-tek offers a variety of FIB machines (SB/DB) for selection, assisting our customers in enjoying more efficient and effective services.To provide the best service quality and a diverse range of services, MA-tek continues to invest annually in purchasing many of the latest instruments and equipment. The services include metal layer cutting for IC circuit repairs, wire bonding and probing pad fabrication, precision cutting of tin whiskers in lead-free processes, reliability failure cross-section failure analysis of tin-lead solder joints, complete observation of copper process cross-sectional structures, as well as providing many more advanced IC process technology analysis services.
- Precision Cutting
- TEM Sample Preparation
- IC Circuit Editing and Verification
- Abnormal Process Analysis
- Ion Channeling Contrast for Grain Morphology Observation
- GDS Auto-Navigation to Designated Failure Address
- Passive Voltage Contrast Analysis for Fault Isolation
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(a) FIB IC circuit modifications
(b) Precision cutting of tin whiskers in lead-free processes
(c) Precision cutting of Pb-Sn solder ball reliability failure cross-sections
(d) Observation of copper process cross-sections at high angles
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(a) Complete observation of copper process cross-sectional structures
(b) FIB IC circuit modifications
(c) Observation of large area cross-sectional structures of gold wire bonding.
(d) Process anomaly analysis observation
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(a) Grain structure analysis observation
(b) Cross-sectional structure observation
(c) FIB IC circuit modifications
(d) Cross-sectional observations of copper vias in printed circuit boards (PCBs)
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(a) Fabrication of uncoated cross-test pads
(b) Observation of large area cross-sectional structures
(c) Cross-sectional observations of circuit repairs