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Optical communication and silicon photonics technology have become the key to high-speed, low-latency data transmission, and are widely used in fields such as data centers, HPC (high-performance computing), AI systems, 5G communication, autonomous driving, consumer electronics, and biomedical sensing.


Silicon photonic devices achieve higher bandwidth, lower power consumption, and higher integration at smaller sizes by integrating optical and electronic components on silicon chips. In particular, the introduction of Co-Packaged Optics (CPO) technology allows optical modules to be directly packaged with switching chips, shortening signal distances, reducing energy consumption, and enhancing overall system throughput.

 

However, the small size and complex interfaces of silicon photonic devices, as well as the alignment of optical paths, coating thickness, material stacking, and packaging stress, can affect insertion loss, signal distortion, and long-term stability.

MA-tek provides nano-scale structural profiling, optical film parameter measurement, and packaging thermal/stress behavior analysis, assisting customers in understanding the coupling relationship between optical path, materials, and packaging, supporting products from design verification, process optimization to reliability assessment.

 

Service Direction Focus points Applicable scenarios MA-tek assistance
Analysis of the interface between silicon waveguides and metal structures Waveguides, couplers, metal junction structures and material differences Optical losses, insufficient coupling efficiency FIB-TEM + EDS cross-section and elemental distribution reconstruction
Evaluation of Optical Coating Thickness and Uniformity Coating refractive index, thickness, uniformity Signal attenuation, unstable reflection XRR, Ellipsometry optical parameter measurement
Observation of Laser Module Junctions and Packaging Quality reflective layer, mirror alignment, packaging deformation Light spot displacement, light power reduction IR imaging, 3DX-Ray, packaging cross-sectional analysis
Packaging warpage and stress behavior simulation Thermal expansion differences, waveguide displacement Long-term reliability and optical coupling stability Warping/Stress Simulation, Structural Fatigue Assessment
Frequently Asked Questions
Q1. Why is the interface between silicon waveguides and metal lines prone to signal loss?
A. Differences in material refractive index and structural misalignment will affect optical coupling efficiency.
Q2. How does the coating thickness deviation affect the performance of optical devices?
A. Changes in reflection/refraction conditions will lead to an increase in insertion loss or unstable output.
Q3. What could be the cause of the optical spot shift or output power reduction after packaging?
A. Packaging warping, mirror offset or stress causing optical path deformation.
Q4. Can silicon photonic modules undergo early risk assessment during the R&D phase?
A. Yes, the packaging - optical coupling model can confirm design margins in advance.

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