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Failure Analysis

What is Failure Analysis?

Failure Analysis, also known as failure analysis, is a technique that uses scientific methods to identify the root causes of product failures, widely applied insemiconductors, electronic components, materials engineering, mechanical structuresand other industries. We do not just look at "it is broken," but rather ask: "why?", "how did it break?", "where did it start to break?".

 

Why is failure analysis so important?

Failure analysis is not just about "fixing what is broken," but rather plays a key role in product lifespan, brand reputation, and cost control from a future perspective.

  • When a product fails in the field, the costs can be very high: including recalls, repairs, production halts, and damage to brand trust.

  • Manufacturers and different links in the supply chain (materials, assembly, parts) can ensure quality and reliability through failure analysis.

  • As products become more complex (structural, electronic, mechanical, thermal, chemical... everything), the sources of failure are also more diverse, and the earlier they are detected, the more risks can be reduced.

 

Application areas of failure analysis

  • Semiconductor and IC packagingAnalyze failure mechanisms such as chip delamination, metal migration, and open solder joints.

  • Electronic modules and PCBsEvaluate thermal cycling fatigue, welding stress, and strain deformation.

  • Materials and structural componentsFind the sources of fatigue fracture, corrosion, oxidation, or mechanical stress concentration.

  • Automotive and aerospace partsEnsure long-term stability through accelerated life testing and failure analysis.

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